The Controls & Automation Engineer designs, develops, and implements control systems for automated manufacturing processes. The responsibility includes programming PLCs, robotics, ensuring safety, troubleshooting issues and optimizing productions.
ESSENTIAL DUTIES & RESPONSIBILITIES:
- Function as a development specialist and Subject Matter Expert with expertise in PLC control systems design, robotics, and other control hardware and software, and related technologies.
- Identify and lead new development projects focusing on new technology concepts, cost savings, global activities and obtaining new business.
- Create & execute goals, timing and cost for project(s).
- Track & evaluate emerging technologies. Monitor and benchmark competitors.
- Communicate/coordinate projects between divisions, sales, targeted programs, customer needs and corporate representative on behalf of the Manufacturing strategy department.
- Assist with the selection, installation, and testing of manufacturing equipment.
- Support Exteriors and Sales group in pursuing new business including planning
- Participate as a lead member of the Global Expert Team to coordinate development activities across all of Exteriors and Magna worldwide.
- Research, support, and implement new technologies for Exteriors Manufacturing Processes.
- Identify design improvements and create design specifications for a variety of complex product components to obtain operational, cost, quality, and/or manufacturing feasibility improvements.
- Analyze highly complex design and process problems and formulates engineering conclusions by the application of engineering and/or mathematical principles.
- Consult with cross functional groups in various engineering activities relative to the design, prototype, and experimental construction of product components.
- Collaborate with cross-functional teams including engineering, MP&L operations, IT/OT, and advanced robotics to align virtual models with real-world conditions.
- Troubleshooting complex situations involving multiple variables and conditions with minimum supervision.
- Contribute to the standardization, provide technical documentation, present findings, and assist in the development of global assembly best practices and standards.
- Follow operational procedures, work-standards, and divisional guidelines with minimum supervision
- Implement Industry 4.0, IoT, machine learning, MES, and data analytics solutions.
TECHNICAL SKILLS:
- Bachelor’s or master’s degree in industrial engineering, mechanical engineering, mechatronics, computer science, or a related field.
- Over 7 years of experience in assembly equipment, secondary equipment controls, and automation.
- Proficiency in PLC and robotics programming, along with related hardware component knowledge.
- Programming or scripting skills (e.g., Python, Java, SCL, or SQL) are a significant plus.
- Experience in automotive or high-volume manufacturing is preferred.
- The ability to troubleshoot and resolve issues during the assembly process is essential.
- Knowledge of assembly solutions, machines, systems, and operations (such as AI vision inspection, AGV/AMRs, Poka Yoke, welding, milling, bonding, punching, etc.) is a strong asset.
- Ability to work within cross-functional and cross-regional teams and manage multiple priorities.
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